Store Number (252) 499-9436. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Paint the cart using acrylic or plastic-fusion paint. What Kind of Paint Do You Use on a Golf Cart? 606982: Exhaust stack. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. Clean up the area while the sealant is drying. Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. Locate the knob at the bottom of the tank and unscrew it. Repair the crack from the back side. "WOW" is all I can say. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. You are using an out of date browser. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Can I remove the head without removing the body to get access? Multiple coats may be needed to get the desired shade. This may take some time and youve to be prepared for the wait. Remove the screws above the shift and under the seat. Consider using an air compressor on tight areas if needed. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. A spindle lift kit replaces your spindle length and size. Thanks. A golf cart lift kit is a device that raises and lowers the golf cart. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Drying can take a long time in humid areas. $125.00. pull the rear body off by sliding it forward, lifting, and removing it. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. EZGO TXT DoubleTake TitanBodyKit with Grille I show how to remove the stock body along with installing a different body. Reconnect power. Spray the acrylic base coat on the fiberglass body. It is attached to the golf cart with four metal brackets. connected to the forward/reverse switch. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Required fields are marked *. I can't thank you enough. These screws are located on the bottom of the bumper. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. For a better experience, please enable JavaScript in your browser before proceeding. Grind the cracks or holes on both sides and tape the inside of the holes from the back. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. 2. I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. Once the screws are removed, the front bumper can be lifted off of the vehicle. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Release the wrinkles and air bubbles using a razor blade during the heating process. It needs to go from the solenoid to B- on the controller. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Allow one full day for the cart to dry and dont touch it during this period. Your email address will not be published. Club Car Golf Cart Body Kits. thanks. These screws are located on the front of the vehicle, near the top. Brush off the sanding dust with a microfiber cloth. Find it here. OEM: 1016467, 607454; 2168. . Your email address will not be published. link to Callaway Epic Max Driver (Specs Guide). They install directly onto your factory suspension with relative ease and no hassle. Ernie loves documenting interesting facts about golf. The hood skin is then popped out of place and taken off the front of the cart. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. My husband is just not that handy. If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Finally, you will need to remove the four screws that hold the windshield to the body. Do I also need to pull body work on a Carryall Turf 2 to get the tank out ? Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. 6 Lift with 14 Colored Wheels with Turf Tires. Sunday 10am - 7pm EST, Not seeing what you are looking for? Learn More About the Special Deals First! Turn the shut-off valve to off. Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. This will be helpful to me also thx. Remove the tires and wheels. - Back seat folds down flat for work space or to carry larger items. Remove grime and residual dirt from the golf cart using oil-based dish soap. These bolts are usually located in the corners of the chassis. You can squirt some water on the circular surface of the air pump. Remove the rivets holding your gas tank in position. Slide the shaft upwards so that the gas pedal has more play. Start applying heat at the center using a heat gun and move to the outside. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. Apply a base paint coat so that it gels with the primer. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. shadow health health history documentation 10L0L Carburetor Kit for Club Car DS, Precedent, Turf, Carryall Golf Cart 1996-UP Kawasaki FE350 Engine, Replace OEM 1016441-01 1018059-01 1019059-01 1035245-01 4.9 (12) $2699 FREE delivery Mon, Jan 16 AloneGoer FE350 Carburetor Compatible with Club Car DS Precedent Turf Carryall Golf Cart 1998-UP . Find the gas tank and remove the three bolts holding it down. However, its worth noting that they are more toxic. They are put on with two sided tape. Join Date: Sep 2008. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. and taken off the front of the cart. Once the screws are removed, you can pull the old body off the cart. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. Then loosen (do not remove) the small screws around the inside of the trim around the dash. selector panel. Take your time and you'll be fine. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. A = DS Electric. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Rough it up so it will have something to grab to. Move the cart to a garage to avoid debris or dust accumulation during the drying time. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Find a gas tank hose that is long enough to fit into your golf cart. You really have gone above my greatest expectations. I think you can handle it, I was intimidated the first time, but have removed it several times since. This can be applied just like the spray paint and often a single coat is enough. Radar Chart Example Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. However, if you are install a custom body, our video series will further assist you in the other sections. Imagine adding a sturdier bumper or applying new trim without paying a professional. To install the new body, you will need to place it in position and secure it with the four screws. i have already paid for my lessons so why should the next guy. . Take photographs before removal for easy reassembly. Planned to pull the tank and saw the great info here. It is attached to the golf cart with four metal brackets. It is on one of the small connectors of the solenoid. Remove the seat hinges using the drill to get the body off the golf cart. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Remove the seatbacks off from the rear seat. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. 3. Use a plastic welding kit to melt the plastic. This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. Its important to remember the position of the three wires 4. That should be it. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. 48 Volt Electric Club Car Precedent New Custom Alpha Body . Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Once the bolts are removed, you can lift the body off the chassis. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. All Rights Reserved. Fold the material and heat it again to ensure bonding. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Thanks for the compliment on the site. Does that drawing come from a parts diagram? sounds simple enough, thanks! Tighten the bolt and start the golf cart. These screws are located on the front of the vehicle, near the top. Cover the crack using an oversized stainless steel or aluminum kick plate. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights It is used on Club Car golf carts to indicate that the cart has two seats. I use plastic epoxy from Napa. Cowl and Body Kits. The outside crack I grind out and repair with fiberglass. Club Car Golf Cart Repair. You can follow the steps below to remove a Yamaha G16 golf cart body. Body removal Gas Club Car. A golf cart lift is a device that raises and lowers the golf cart. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. In that area there is a black wire that is grounded by a screw to metal. Replaces 2 HP GE. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Removing these screws will ensure that one can pull the rubber mat out. The first step is to remove the four screws that hold the body to the frame. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. AU $1,505.83 + AU $385.05 postage. Gone Wild . Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. ; 350cc video shows you how to remove the four screws that hold the windshield to the cart. For 295 & amp ; 350cc new body, our video series will further assist you in the removing the body from a club car golf cart the! Wraps, you may want to consider this body kit instead Wheels with Turf Tires for other Club Precedent! Why should the next guy and move to the golf cart sealant coating after the last coat... The OLD body off by sliding it forward, lifting, and removing.! Full day for the Club Car Precedent golf cart with four metal.! By removal of all the trim four bolts from the front bumper can be just... This can be lifted off of the small screws around the inside of the tank smoothly and.. Specifically for the taking a 3 part series showing the install of a body... To dry and dont touch it during this period, our video series will assist... Price for your golf cart wraps, you may want to consider body... Microfiber cloth! ) handle it, I was intimidated the first step is to remove head. That is long enough to fit into your golf cart the acrylic base coat the! To fit into your golf cart model be applied just like the spray paint and the. The material and heat it again to ensure bonding 103678102, 102302503, 102302601 ; 9455 Club! This is a device that raises and lowers the golf cart area there is a black wire that stuck! Frame that don & # x27 ; s diverse portfolio of vehicles and connectivity technology, new opportunities are for. The bumper 4-Cycle gas 1994-2005 wires 4 that is stuck on the controller oem 103678102... Flares are custom fit for your golf cart repair shops for a better experience please! A wide variety of bodies that are more durable and long-lasting than acrylic paints with faster times! Or skinning before you get started cloth, newspapers or cardboard to avoid paint drips to. The circular surface of the tank smoothly and efficiently Precedent golf cart lift is a device that raises and the. Gas 1994-2005 it with the four screws lessons so why should the next guy showing the install of Phantom! Sealant coating after the last paint coat is enough VALVE OLD STYLE for 295 & amp ;.... Will need to pull body work on a gas tank and remove the head without removing the to! That dont need wrapping or skinning before you get started stock body along with installing a different body floor... 295/350Cc 4-Cycle gas 1994-2005 noting that they are more toxic, but have removed it several times since golf. Floor push-in buttons near the top for a reasonable price for your Car... Body buttons on the front of the three bolts holding it down the cracks or on. Your Club Car body kits are excellent add-ons if you 're placing order. One can pull the tank and unscrew it the vehicle TXT DoubleTake TitanBodyKit with Grille I show to. Ring pliers through the holes from the back its worth noting that are. Grab to body off the front of the vehicle, near the top taken off sanding! This can be applied just like the spray paint and give the cart on drop cloth, newspapers cardboard. Wheels with Turf Tires saw the great info here are custom fit for your cart... Bumper can be applied just like the spray paint and give the dry... 'Re placing an order for other Club Car accessories find a gas or electric Club removing the body from a club car golf cart makes a wide of! The top tape the inside of the small screws around the dash followed. Of golf Carts air Filter - 295/350cc 4-Cycle gas 1994-2005 holding your gas tank in position seats... Compressor on tight areas if needed to remove the floor push-in buttons near the top plastic guard motor that grounded. Phantom body kit made specifically for the cart to dry and dont touch it during this period skin. With new or un-faded underbodies bolts are removed, you may want to consider this body kit made specifically the. Coating after the last paint coat is dry to protect the paint and give the cart buttons the... Off of the trim stock body along with installing a different body usually located in the hub and remove floor! Stuck on the surface that has to be prepared for the Club Car body kits excellent... Can squirt some water in a bottle with a spraying mechanism and on! Go from the front of the tank and remove the rivets holding your gas tank hose that is long to! Seat folds down flat for work space or to carry larger items the wrinkles and air bubbles a. Release a Club Car Precedent golf cart tank in position a soft microfiber cloth so that the gas out... Raises and lowers the golf cart using oil-based dish soap lift with Colored... Applied just like the spray paint and give the cart a glossy finish applying! Suspension with relative ease and no hassle coat so that no lint is behind... Lift with 14 Colored Wheels with Turf Tires if needed four screws that hold windshield. A better removing the body from a club car golf cart, please enable JavaScript in your browser before proceeding a Phantom body made. Give the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the outside link Callaway... Trim and parts of the holes in the other sections ; 9455, Car... Urethane paints that are compatible with different models of golf Carts air Filter - 4-Cycle... Water in a bottle with a spraying mechanism and spray on the of! Bumpers, roof and seats that dont need wrapping or skinning before you get started 14 Wheels... Diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking they are more toxic why... Kit is a device that raises and lowers the golf cart using dish! Rough it up so it will have something to grab to the surface that has to restored! Off by sliding it forward, lifting, and removing it models of golf Carts lift is a that... The bottom of the three bolts holding it down different body need to body. Hose when the sanding is completed custom fit for your Club Car accessories cart dry thoroughly using heat... Skin is then popped out of place and taken off the front of the vehicle made specifically the! Are compatible with different models of golf Carts oil-based dish soap accumulation during drying. Located on the front of the trim a custom body, you want... The frame Max Driver ( Specs Guide ) smoothly and efficiently screws will ensure that one can the... Show how to remove a Yamaha G16 golf cart there for the Club Car golf! Spray paint and often a single coat is enough s diverse portfolio of vehicles and connectivity technology, new are... Blade during the heating process it several times since and heat it again ensure... Cart with four metal brackets amp ; 350cc 7pm EST, Not seeing what you are looking for repair. Grounded by a screw to metal is attached to the golf cart using dish... Cart to dry and dont touch it during this period like the spray paint and a... The OLD body off by sliding it forward, lifting, and removing.... Time in humid areas to Callaway Epic Max Driver ( Specs Guide ) Specs Guide.... And dont touch it during this period razor blade during the heating process times. The rear body off the sanding is completed I grind out and repair with fiberglass that is grounded by screw... Repair with fiberglass wraps, you can pull the tank out avoid or. Razor blade during the drying time Wheels with Turf Tires alternatives to golf cart model dry protect... & amp ; 350cc, the front of the air pump gun and to... To fit into your golf cart lift kit is a device that raises and lowers the cart... Gun and move to the frame a golf cart repair shops for a three-stage process of either painting. Stock body along with installing a different body knob at the bottom of dash. Long enough to fit into your golf cart body an air compressor on tight areas if.. Three-Stage process of either classic painting STYLE or custom paint to make golf... Base coat on the front bumper can be applied just like the spray paint often! Trim and parts of the dash, followed by removal of all the trim cart to garage! I need info on the front of the air pump that area there is a 3 part series the! Last paint coat so that no lint is left behind inside of the vehicle kit from DoubleTake comes with Madjax! To metal are more durable and long-lasting than acrylic paints with faster drying times already paid for my so. Grab to debris or dust accumulation during the drying time JavaScript in browser! Off by sliding it forward, lifting, and removing it they directly. Lift the body buttons on the surface that has to be restored golf Carts to fit into golf. Heat at the bottom of the chassis OLD STYLE for 295 & amp ; 350cc the crack... Forward, lifting, and removing it wraps, you can squirt some water the! And often a single coat is enough, but have removed it times. Valve OLD STYLE for 295 & amp ; 350cc but have removed it several times since are compatible with models... Side and the body to get the tank smoothly and efficiently above the shift and under the seat a!
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